New wonder material designed by AI is as light as foam but as strong as steel

Published on February 26, 2025

Scientists have used artificial intelligence (AI) to design never-before-seen nanomaterials with the strength of carbon steel and the lightness of styrofoam.

The new nanomaterials, made using machine learning and a 3D printer, more than doubled the strength of existing designs. The scientists behind the new study said they could be used in stronger, lighter and more fuel-efficient components for airplanes and cars. They published their findings Jan. 23 in the journal Advanced Materials.

"We hope that these new material designs will eventually lead to ultra-light weight components in aerospace applications, such as planes, helicopters and spacecraft that can reduce fuel demands during flight while maintaining safety and performance," co-author Tobin Filleter, a professor of engineering at the University of Toronto, said in a statement. "This can ultimately help reduce the high carbon footprint of flying."

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